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Tech pack template

Every section a factory expects, every field that belongs in it, and the four rows most templates leave out.

Updated 10 min read

The short answer

A complete tech pack template has eleven sections: cover and revision, technical flats, points of measure, bill of materials, construction callouts, colourways, artwork placement, labels, packaging, compliance, and a sample approval log.

There is no published standard, but the convention is strong and factories read hundreds of packs a year — so what matters is that yours contains the expected sections, in roughly the expected order, labelled the expected way. This page is that structure, written out in full.

This is a structure reference, not a file download. Nothing here asks for your email and there is no attachment at the end. Copy the sections into whatever you already author in — the value is in the field lists, not in the format.

1. Cover and revision control

One page, and the most-skipped page in the document. It exists so that the copy taped above the cutting table can be checked against the copy in your inbox.

Identity
Style name, style number, season or drop, category
Scope
Size range, colourway count, intended market
Version
Revision number, revision date, what changed
People
Brand contact, factory, date issued

The "what changed" line costs one sentence and saves a phone call on every revision. Without it, a factory receiving revision 4 has to diff it against revision 3 by eye.

2. Technical flat drawings

Proportional line drawings — front and back at minimum, plus a view for anything not visible from either. No shading, no model, no fabric texture, no styling.

  • Front and back, to the same scale, with every seam, topstitch line and closure drawn.
  • Detail views at larger scale for pockets, closures, cuffs, collars, attachment points.
  • Interior views where lining, pocket bags or internal construction exist.
  • Callout leaders numbered to match the construction section, so every annotation has a target.

3. Points of measure

The section people picture when they picture a tech pack. Four columns are mandatory and two of them are the ones most templates omit.

The required columns of a points-of-measure table.
ColumnWhy it is mandatory
CodeTies the row to the callout on the flat. Without it the two documents are unrelated.
Point of measureThe name. Necessary and not sufficient.
How to measureUsually missing. "Chest: 20½" is not a spec until you say where the chest is and whether it is flat or circumference.
Value per sizeOne column per size in the range, graded per measurement rather than by one global increment.
ToleranceUsually missing. No factory hits a number exactly. A spec without ± is either meaningless or unmeetable.

A worked example of the finished table, with method and tolerance columns in place, is in what is a tech pack.

4. Bill of materials

Every component that arrives at the factory as a separate purchase. The BOM is what the quote is built from, so a component missing here is a component missing from the price — and it reappears later as an increase you have no grounds to challenge.

Fields per BOM line.
FieldExample of what belongs
ComponentShell, lining, thread, interfacing, closure, trim, label, packaging
PlacementWhere on the product it is used
SpecificationComposition, weight or gauge, construction, finish
ColourA reference standard, per component, not a screen value
SupplierNominated, or factory-sourced to spec
ConsumptionQuantity per unit, with the unit stated

5. Construction and assembly callouts

Numbered annotations pointing at the flat. For sewn goods: seam types, stitch class and density, edge finishes, topstitch distances, reinforcement at stress points. For assembled goods: assembly sequence, fastener schedule, torque or adhesive requirements.

The rule that matters here — specify the outcome and the tolerance, not the method. Dictating a technique the factory's equipment cannot hold gets it silently ignored or priced as a special operation.

6. Colourways and colour standards

One block per colourway, and within each, a colour called out per component rather than per product. The same reference on cotton and on polyester will not match, which is exactly why it is specified per material.

  • Colourway name and code.
  • Each component, with its colour reference standard — physical or numbered, not a hex value.
  • Which components deliberately contrast, so a matched set is not "corrected" into one colour.
  • Lab dip and strike-off approval requirement, if you want one before bulk.

7. Artwork and print placement

Skipped entirely by templates aimed at blank product, and then improvised badly when artwork appears.

  • The artwork file itself, at production resolution, named and versioned.
  • Placement measured from a named point — "3 inches below the high point shoulder, centred" — never "centre chest".
  • Finished dimensions of the printed or embroidered area, per size if it scales.
  • Method — screen print, DTG, sublimation, embroidery, heat transfer, woven patch — with colour count for screen and stitch count for embroidery, both of which drive price.
  • Underbase and hand feel requirements where the method allows a choice.

8. Labels and branding

Every label gets artwork, dimensions, placement measured from a named point, and attachment method. "Neck label" is not a specification; "neck label, centred, 1 inch below the neckline seam, sewn on all four sides" is.

  • Main or brand label.
  • Care label, with the care symbols and wash instructions as final copy.
  • Size label.
  • Fibre content and country-of-origin copy, which in most markets is a legal requirement rather than a branding choice.
  • Hangtag, tag attachment method, and where it attaches.

9. Packaging and shipping marks

The section left until it is urgent. A retailer that receives goods folded differently from the way its planogram assumes will charge you for it, and the chargeback will exceed what the section cost to write.

  • Fold method, with a diagram if it is not obvious.
  • Polybag size, thickness, and any required warning print.
  • Barcode type, placement and whether it goes on the product, the bag or the tag.
  • Inner and master carton dimensions, pack ratios and units per carton.
  • Carton markings and any retailer-specific labelling requirement.

10. Compliance, testing and safety

What applies depends entirely on your product category and the markets you sell into, and it is a question for a test lab or compliance advisor rather than a template. What the tech pack does is state the requirement, so the factory quotes with it included rather than discovering it later.

  • Required tests and the standard they are run against.
  • Who pays for testing and at what stage.
  • Age grading and any warning copy the category requires.
  • Restricted substances requirements.
  • Traceability or tracking label requirements where the category has them.

11. Sample and approval log

A running table, at the back, of every sample round: what was requested, what came back, what was wrong, what was approved. It is the section that makes the pack a record rather than a brief.

RoundTypeReceivedOutcome
1ProtoDateComments, revision issued
2FitDateComments, revision issued
3PP / gold sealDateApproved for bulk

The four rows most templates leave out

Across free and paid templates alike, the same four omissions recur. Each is one column or one line, and each prevents a specific and expensive failure.

  1. A how-to-measure column beside every point of measure. Prevents a sample that is to spec and visibly wrong.
  2. A tolerance column. Prevents a spec that can neither be met nor enforced.
  3. A revision number and date on the cover. Prevents two versions being in production at once.
  4. The packaging section. Prevents retailer chargebacks on goods that were made correctly.

Adapting the template to your category

The eleven sections above hold for every product a factory builds to a spec. What changes is what goes inside them — a plush pack needs fill weight and pile direction where a garment pack needs grading and seam class; a moulded product needs draft angles and gate location where neither needs points of measure at all.

The failure mode when moving between categories is not a missing section, it is a field used for the wrong thing because that is what the template had. A row labelled "fabric weight" carrying a fill weight will be read as fabric weight. The category-by-category guide lists what each one adds.


Common questions

How many pages should a tech pack be?

Page count is the wrong measure. A simple product with one colourway can be complete in five or six pages; a multi-component product with several colourways runs past twenty. The test is whether a factory that has never spoken to you could build it without emailing a question.

Is there a standard tech pack format?

No published standard, but a strong convention — the eleven sections above, in roughly that order. Factories read hundreds of packs a year, so matching the convention matters more than matching any particular file.

Should I use an Excel tech pack template?

Spreadsheets handle the tabular sections well and the drawing sections badly, so most end up paired with a separate drawing file — and then the two drift apart. Whatever you author in, send one combined PDF with a single revision number on the cover.

What is usually missing from a free tech pack template?

Four things, consistently: a how-to-measure column, a tolerance column, a revision number and date on the cover, and the packaging section.

Or skip the template.

Describe the product and get the completed pack back — the flat, the measurements, the materials, the labels and the safety copy, with the sections your category actually needs.

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